Eliminated EPS Across a Global Supply Chain
The Challenge
The primary challenge was to develop a packaging solution that not only matched the thermal insulation properties of EPS but also aligned with Cytiva’s sustainability goals. The packaging needed to ensure the safe transportation of temperature-sensitive products while significantly reducing the carbon footprint and enhancing recyclability of their shipments.
The Solution
In pursuit of this goal, Cytiva sought out TemperPack, the leading provider of sustainable materials for cold chain. The team at TemperPack introduced Cytiva to ClimaCell, a curbside recyclable thermal insulation material designed to replace EPS. This innovative material comprises thousands of tiny air pockets, effectively trapping heat and ensuring the maintenance of a safe temperature inside the box.
The Process
Product Validation
Cytiva rigorously tested ClimaCell to ensure it met their strict product and customer requirements. The testing included:
- ISTA (International Safe Transit Association) testing to simulate various environmental conditions.
- Pilot shipments across various sites with temperature loggers to monitor and ensure real-time shipment viability.
Operational Optimization
Unlike EPS coolers, ClimaCell’s solution can be shipped flat, offering significant savings in storage and transportation. This feature streamlined Cytiva’s logistical processes, reducing both physical footprint and shipping costs.
Customer Outreach & Education
Recognizing the importance of customer acceptance and education, Cytiva initiated outreach programs to inform their clients about the new packaging. This included sharing data on ClimaCell’s performance, recyclability, and the positive environmental impact of the switch.
When we said we wanted to find a replacement for EPS that could be used across our global network, a lot of people thought it couldn’t be done. TemperPack has been a great partner in working with us to launch a solution meets performance standards, achieves operational efficiencies, helps us reduce our CO2 impact and reduce non-recyclable waste at our customer facilities.
Results
Achieved a significant reduction in carbon footprint and waste, aligning with Cytiva's sustainability targets for 2025.
Eliminate the use of approximately 60,000 polystyrene boxes annually, equivalent to around 71 shipping containers per year.
Realized operational efficiencies in storage and transportation due to ClimaCell’s flat delivery format.
Enhanced customer satisfaction by ensuring product safety and demonstrating a commitment to environmental stewardship.
